Legal Ruling

The Hensel Phelps Ruling: How the 5th Circuit Just Made General Contractors Liable for Every Subcontractor's Safety Failure

The overturned ruling that fundamentally changed construction safety liability—what general contractors must know about their expanded responsibilities as the "controlling entity"

EHSINDEX Team
December 2024

On a federal construction project in Louisiana, a subcontractor's employee fell from an unguarded platform and was seriously injured. The general contractor, Hensel Phelps, argued they weren't responsible—the subcontractor controlled that work area.

OSHA disagreed. So did the initial administrative law judge. But Hensel Phelps appealed, and for a moment, it looked like they might win.

Then the 5th Circuit Court of Appeals stepped in and overturned the lower ruling. The decision: General contractors are liable as the "controlling entity" on multi-employer worksites—even for hazards created by their subcontractors.

Secretary of Labor vs. Hensel Phelps Construction Co.

The Facts: A subcontractor's employee was working on an elevated platform without proper fall protection. The worker fell and was injured. OSHA cited Hensel Phelps under the multi-employer worksite doctrine.

Initial Ruling: Administrative Law Judge (ALJ) found Hensel Phelps liable as a "controlling employer" because they had general supervisory authority over the worksite.

Appeal: Hensel Phelps argued they didn't have "control" over the specific area where the violation occurred because the subcontractor was managing that task.

5th Circuit Decision: The court overturned Hensel Phelps' challenge and affirmed OSHA's citation, holding that general contractors with overall authority over a site are responsible for ensuring compliance—even in areas directly controlled by subcontractors.

What This Ruling Means: The "Controlling Entity" Doctrine

Under OSHA's Multi-Employer Citation Policy, there are four types of employers who can be cited for violations on a worksite:

1 Creating Employer

The employer whose employees created the hazard (e.g., the subcontractor who left the platform unguarded).

2 Exposing Employer

The employer whose own employees are exposed to the hazard (even if they didn't create it).

3 Correcting Employer

The employer responsible for correcting a hazard (typically through a contract provision or project agreement).

4 Controlling Employer

The employer who has general supervisory authority over the worksite, including the power to correct safety violations or require others to correct them.

⚠️ This is where general contractors get caught.

The Critical Shift: What "Controlling Entity" Really Means

Before this ruling, many general contractors believed that if a subcontractor had direct control over a specific work area or task, the GC could avoid liability by pointing to the sub's autonomy.

The 5th Circuit rejected that argument entirely.

The Court's Logic:

  • If you have general supervisory authority over the project, you are a controlling employer.
  • If you have the contractual right to stop work for safety violations, you are a controlling employer.
  • If you conduct safety inspections or coordinate site safety programs, you are a controlling employer.
  • Even if the subcontractor has direct control over the specific task where the violation occurred, your overall authority makes you responsible.

In other words: If you're the GC, you own the safety failures—period.

What This Means for General Contractors: Your New Responsibilities

The Hensel Phelps ruling fundamentally changed the risk calculus for general contractors. Here's what you're now on the hook for:

1

Continuous Monitoring of All Subcontractor Work

You can no longer rely on subcontractors to self-police their own safety practices. As the controlling entity, you must:

  • Conduct regular site inspections covering all subcontractor work areas
  • Document observed hazards and corrective actions taken
  • Follow up to verify compliance after violations are identified
  • Maintain inspection logs as evidence of your oversight

The Catch-22:

If you don't inspect, OSHA can argue you failed to exercise control. If you do inspect and miss something, OSHA can argue you should have caught it. Either way, you're liable.

2

Authority to Stop Work and Demand Corrections

The ruling makes it clear: if you have the contractual authority to stop unsafe work, you must use it—or face liability.

Your Contractual Language Now Creates Liability:

  • "GC reserves the right to stop work for safety violations" = You're a controlling employer
  • "All subcontractors must comply with GC safety program" = You're a controlling employer
  • "GC will conduct safety inspections" = You're a controlling employer

If you have the power to act but don't, OSHA will cite you for failing to exercise your control.

3

Verification of Subcontractor Competency

Here's the question every GC should be asking after this ruling:

"How do I know my subcontractors actually understand the OSHA standards they're supposed to be following?"

If you can't answer that question with evidence, you're gambling with citations, fines, and project shutdowns.

Résumés and certifications don't prove competency. Regulation-based assessments do.

You Need Objective Proof That:

  • Your subcontractor's safety personnel know OSHA 1926 fall protection requirements
  • They understand scaffolding, excavation, and electrical safety standards
  • They can identify violations before OSHA does
  • They're not just checking boxes—they actually know the regulations
4

Documentation That Withstands OSHA Scrutiny

When OSHA shows up after an incident, they'll ask for proof that you exercised your controlling authority. You'll need:

Site inspection logs

Corrective action records

Safety meeting minutes

Work stoppage documentation

Subcontractor competency verification

Contractual safety requirements

If you can't produce it, OSHA will assume you didn't do it.

The Financial and Legal Consequences

Being cited as a controlling employer isn't just a regulatory headache—it's a financial and legal catastrophe that can ripple through your entire operation.

1. OSHA Penalties and Fines

OSHA penalties for serious violations can range from $16,131 per violation for serious citations to $161,323 per violation for willful or repeat violations.

Real Example:

A GC cited for multiple fall protection violations across a site can face $500,000+ in fines before lawyer fees even start.

2. Increased Workers' Comp and Liability Insurance Premiums

OSHA citations signal to insurers that you're a high-risk client. Your Experience Modification Rate (EMR) will climb, and so will your premiums.

One serious citation can increase your insurance costs by 15-30% for the next three years.

3. Loss of Bidding Eligibility on Federal and Private Projects

Many federal agencies and private owners now screen contractors for OSHA violation history. A controlling employer citation can:

  • Disqualify you from federal contracts
  • Get you removed from approved vendor lists
  • Trigger termination clauses in existing contracts

4. Civil Litigation and Third-Party Liability

Being cited as a controlling employer opens you up to civil lawsuits from:

Injured workers (in states allowing third-party suits)

Subcontractors seeking indemnification

Property owners claiming breach of contract

Other contractors affected by work stoppages

OSHA citations become evidence in civil court—making it much harder to defend your position.

5. Reputation Damage and Loss of Qualified Subcontractors

Word spreads fast in the construction industry. Once you're known as a GC that gets cited for controlling employer violations, quality subcontractors will avoid your projects.

You'll be left with bottom-tier subs willing to work under increased scrutiny—which only makes your compliance problems worse.

The Real Cost of a Controlling Employer Citation

Between OSHA fines, increased insurance premiums, legal defense costs, lost contracts, and reputation damage, a single controlling employer citation can easily cost a general contractor $2-5 million over three years.

And that's assuming there was no serious injury or fatality involved.

How to Protect Your Company: A Defensive Strategy

The Hensel Phelps ruling can't be wished away. But you can adapt your operations to minimize exposure and demonstrate due diligence.

1
Prequalify Subcontractors with Competency Assessments

Don't wait until they're on-site to find out your subcontractor's safety manager doesn't know OSHA 1926. Verify their regulatory knowledge before awarding the contract.

What to Require:

  • Regulation-based assessments for all subcontractor safety personnel
  • Benchmarking reports showing competency in relevant OSHA standards
  • Evidence of ongoing training and competency maintenance
  • Safety incident history and EMR data

Why This Matters:

If you can show OSHA that you verified competency before the project started, you have a much stronger defense than "we trusted their résumé."

2
Implement Frequent, Documented Site Inspections

You're going to be held liable for what happens on-site, so you need eyes everywhere, all the time.

Daily Inspections

Assigned safety personnel walk every active work area

Digital Documentation

Use apps to log observations with photos and timestamps

Immediate Corrective Action

Stop work when violations are identified

Follow-Up Verification

Confirm corrections were made before resuming work

3
Strengthen Your Contractual Language

Your subcontracts should clearly outline safety responsibilities and give you unambiguous authority to enforce compliance.

Key Contract Provisions:

  • Stop-work authority: GC can halt any work that poses an imminent safety hazard
  • Competency requirements: All subcontractor safety personnel must pass regulatory assessments
  • Right to audit: GC can inspect any subcontractor work area without notice
  • Indemnification clauses: Subcontractor agrees to indemnify GC for violations they create
  • Termination rights: Repeated violations trigger contract termination

⚠️ Warning: Strong contract language also creates higher expectations for your own compliance. Use it—but enforce it consistently.

4
Invest in Your Own Safety Team's Competency

If you're going to be held responsible for catching subcontractor violations, your own safety staff better know what to look for.

Ask yourself:

  • Can your site safety manager identify every fall protection violation under 1926 Subpart M?
  • Does your superintendent understand electrical safety requirements under 1926 Subpart K?
  • Would your project manager recognize an excavation violation under 1926 Subpart P?

If the answer is "I think so" or "probably," you're not ready for the post-Hensel Phelps world.

The Bottom Line

The Hensel Phelps ruling didn't create new OSHA standards—it clarified that general contractors can no longer hide behind "the subcontractor was in charge."

If you have general supervisory authority over a construction site, you are the controlling entity. And that means you are liable for safety violations—even those committed by subcontractors in areas you don't directly manage.

This isn't about fairness. It's about liability allocation in multi-employer environments. OSHA believes the entity with the most power should bear the most responsibility.

You can complain about the ruling, or you can adapt to it. Only one of those options protects your bottom line.

The single most effective way to reduce controlling employer liability?

Verify competency before problems happen—not after OSHA shows up.

Protect Your Company with Regulation-Based Competency Verification

EHSINDEX assessments provide objective proof that your subcontractors—and your own team—actually know the OSHA standards they're supposed to follow.